Machine Monitoring System Design & Manufacturing
Companies already trust us
OPC UA: The industry standard that turns your data into decisions
Discover how you can use the OPC UA standard in your machines to detect early failures, improve preventive maintenance, and reduce operating costs.
Product
We are the only company that offers condition monitoring systems specifically designed for the industrial sector. From CMS to GMD, we have everything you need to operate with precision and efficiency.
INGESYS CMS4
Condition Monitoring System for Industry 4.0
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ADVANTAGES
- User-customizable system, both HW and SW
- Designed for industrial environments
- Compatible with the leading industrial networks
- Reduced maintenance costs
INGESYS SR A
Digital Acceleration Sensor for Machine Monitoring
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ADVANTAGES
- Integrated 3-axis vibration and temperature measurements
- High level of immunity to electromagnetic noise
- Long connection cable for large-scale machines
- Advanced diagnostic functions
INGESYS GMD
Grid Measurement Device
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ADVANTAGES
- Integration of network measurements in the system
- High measurement update speed
- Integration into existing communication networks
INGESYS ACM
Advanced Software for Analysis and Diagnostics
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ADVANTAGES
- User customizable software
- Multi-platform and multi-browser web application
- Longer installation lifetime
- Maintenance costs reduction
- Apps can be developed by the user and be integrated in the cloud
Case Studies
A leading machine tool manufacturer relied on INGESYS™ CMS4 to predict machine failure
Thanks to the capture of critical signals and remote analysis via the cloud, they improved vibration detection during machine operation, remote diagnostics and the lifetime of cutting tools.
IDEKO and Danobat improved the monitoring of their cutting machines thanks to INGESYS™ CMS4
During the machining process, high-frequency vibrations and other key data were captured and processed using algorithms developed by IDEKO. The data was then sent to a cloud server, where it was analysed to predict faults, optimise maintenance and extend the lifetime of the equipment.
Frequently Asked Questions
What types of machinery can be monitored?
Our system is versatile: it can be adapted to lathes, milling machines, machining centres, grinding machines, presses and practically any industrial machine. It is ideal for both new equipment and retrofitting existing installations.
Which variables can we measure?
- Vibrations (up to 100 kHz).
- Temperatures and analogue/digital signals.
- Power consumption for energy efficiency.
- CNC data.
Why is vibration monitoring so important?
Because it detects early failures in bearings, spindles, gears or imbalances before they lead to critical downtime. Real prevention, not just diagnosis.
What are the advantages of edge computing compared to traditional systems?
- Local signal processing (less reliance on the cloud).
- Immediate response to critical alarms.
- Drastic reduction in the volume of data to be transferred → lower network costs.
Can I connect your solution with my existing plant systems?
Yes. Thanks to native OPC UA integration, our devices communicate seamlessly with monitoring systems such as SCADA, MES, or ERP, ensuring a quick and easy integration.
Do you need a permanent internet connection?
Our system can work both online and offline. In offline mode, it processes and stores data locally, ensuring data continuity and security. In online mode, it allows you to export and share data with external platforms in real time.
What cybersecurity guarantees do we offer?
We are currently developing our systems to comply with the Cyber Resilience Act (CRA), ensuring that our equipment meets the highest industrial cybersecurity standards. This guarantees data integrity and protection against cyberattacks.
